Automation Engineer

Also known as: Automation Engineer, PLC Engineer, Control Systems Engineer, Mechatronics Engineer

See 12 live Automation Engineer jobs

Role Overview

The Automatisierungsingenieur / SPS-Engineer is a critical professional responsible for designing, implementing, and maintaining automated systems and control logic within industrial environments. This role bridges the gap between mechanical engineering, electrical engineering, and software development, ensuring that machinery operates efficiently, safely, and reliably. Their work is fundamental to modern manufacturing, enabling increased productivity, reduced human error, and the ability to adapt to complex production demands.

In today's rapidly evolving industrial landscape, the demand for skilled Automatisierungsingenieure / SPS-Engineers is exceptionally high. Industries ranging from automotive and pharmaceuticals to food processing and logistics rely heavily on sophisticated automation to maintain competitiveness. The ongoing digital transformation and the rise of Industry 4.0 concepts further amplify the need for experts who can integrate smart technologies, data analytics, and interconnected systems. This makes it an exciting and stable career path with significant growth potential.

Key Responsibilities

  • Design, develop, program, and commission PLC (Programmable Logic Controller) systems for various industrial machines and processes.
  • Create and maintain electrical schematics, wiring diagrams, and control panel layouts using CAD software.
  • Develop and implement HMI (Human-Machine Interface) screens for operator control and system monitoring.
  • Integrate various automation components, including sensors, actuators, drives, and robotic systems.
  • Perform troubleshooting, diagnostics, and repair of automated systems to minimize downtime.
  • Conduct performance testing and optimization of automated processes to improve efficiency and quality.
  • Collaborate with mechanical and electrical engineers to ensure seamless integration of automation solutions.
  • Develop and maintain comprehensive documentation, including user manuals, technical specifications, and validation reports.
  • Ensure compliance with safety standards and regulations in all automation designs and implementations.
  • Participate in project planning, budgeting, and timeline management for automation projects.
  • Stay updated with the latest advancements in automation technology and control systems.
  • Provide technical support and training to operational staff on automated systems.

Required Skills

Technical Skills

Proficiency in PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block Diagram). Experience with various PLC brands (e.g., Siemens S7, Rockwell Automation/Allen-Bradley, Beckhoff, Omron). Knowledge of HMI/SCADA system development and configuration. Understanding of industrial communication protocols (e.g., Profinet, Ethernet/IP, Modbus). Familiarity with industrial networks and cybersecurity principles. Experience with CAD software for electrical schematics (e.g., EPLAN, AutoCAD Electrical). Knowledge of robotics programming and integration. Understanding of servo drives, VFDs, and motor control. Basic knowledge of electrical engineering principles and components. Experience with simulation software for automation systems.

Soft Skills

Problem-solving and analytical thinking. Strong communication and interpersonal skills. Teamwork and collaboration. Attention to detail and accuracy. Adaptability and willingness to learn. Project management skills.

Tools & Technologies

Siemens TIA Portal Rockwell Studio 5000 (RSLogix 5000) Beckhoff TwinCAT Omron CX-One EPLAN Electric P8 AutoCAD Electrical HMI/SCADA Software (e.g., WinCC, FactoryTalk View, Ignition) Simulation Software (e.g., Factory I/O, Siemens PLCSIM)

Seniority Levels

A Junior Automatisierungsingenieur / SPS-Engineer typically possesses 1-3 years of experience, often gained through internships, co-op programs, or entry-level positions. Their primary focus is on learning and assisting senior engineers in the design, programming, and commissioning phases. Responsibilities may include writing basic PLC code under supervision, creating simple HMI screens, assisting with wiring and panel assembly, and performing initial testing of components.

Key skills for a junior role include a solid understanding of fundamental PLC programming concepts, familiarity with at least one major PLC platform, and a strong desire to learn and grow. They should be proficient in reading electrical schematics and possess good troubleshooting instincts. A Bachelor's degree in Electrical Engineering, Mechatronics, or a related field is usually required.

Salary expectations for a junior Automatisierungsingenieur / SPS-Engineer typically range from $50,000 to $75,000 USD annually, depending on the location, industry, and specific company. This level offers a fantastic opportunity to build a strong foundation in automation technology and pave the way for future career advancement.

Frequently Asked Questions

What is the difference between an Automatisierungsingenieur and an SPS-Engineer?
In many contexts, these terms are used interchangeably, especially in German-speaking regions. 'Automatisierungsingenieur' is a broader term for an Automation Engineer, while 'SPS-Engineer' specifically refers to an engineer specializing in Programmable Logic Controllers (SPS is the German abbreviation for PLC). Both roles involve designing, implementing, and maintaining automated industrial systems.
What industries most commonly hire Automatisierungsingenieure / SPS-Engineers?
These professionals are in demand across a wide array of industries, including automotive manufacturing, food and beverage processing, pharmaceuticals, chemical plants, aerospace, logistics and warehousing, energy production, and general manufacturing. Any industry that relies on automated machinery and processes will require their expertise.
What are the essential programming languages for an SPS-Engineer?
The IEC 61131-3 standard defines the primary PLC programming languages. The most common ones are Ladder Logic (LD), Structured Text (ST), Function Block Diagram (FBD), Sequential Function Chart (SFC), and Instruction List (IL). Proficiency in at least LD and ST is highly beneficial, with knowledge of others being a strong advantage.
What is the role of HMI/SCADA in automation engineering?
HMI (Human-Machine Interface) and SCADA (Supervisory Control and Data Acquisition) systems are crucial for operator interaction with automated processes. HMIs provide graphical interfaces for operators to monitor, control, and adjust machinery, while SCADA systems offer broader oversight, data collection, and analysis capabilities for entire plant operations. An SPS-Engineer designs and implements these interfaces.
How important is knowledge of industrial networks for an Automation Engineer?
Extremely important. Modern automation systems rely on robust industrial networks to connect PLCs, HMIs, sensors, drives, and robots. Understanding protocols like Profinet, Ethernet/IP, Modbus TCP/IP, and CANopen is essential for configuring, troubleshooting, and ensuring reliable communication between devices. Knowledge of network security is also increasingly vital.
What are the career prospects for an Automatisierungsingenieur / SPS-Engineer?
Career prospects are excellent. The field is continuously growing due to technological advancements and the increasing adoption of automation. Opportunities range from specialized engineering roles to project management, team leadership, and even consulting. With experience, one can move into designing complex systems, managing automation departments, or specializing in areas like robotics or IoT integration.

Salary Range

$50k - $150k /year

Based on global market data. Salaries vary significantly by location, experience, and company size.

Career Path

1
Automation Team Lead
2
Automation Project Manager
3
Senior Controls Engineer
4
Automation Architect
5
Industry 4.0 Specialist
6
Technical Sales Engineer (Automation)

Ready to apply?

We have 12 Automation Engineer positions open right now.

Find Automation Engineer Jobs